The journey of steel
Forging - shaping and forming the metal
Superior grain flow and refining of the internal structure optimize the mechanical properties resulting in high strength and durability.
Since the forged piece is molded into its final shape with little material loss compared to machining, the valuable raw material can be utilized as efficiently as possible.
Forging as a manufacturing method, therefore, saves material, improves the mechanical properties of the product, and shortens the manufacturing time of complex components
In the video, steel is forged with a counter-blow hammer.
Heat treatments
Heat treatments can improve the required material properties of the piece, such as hardness, strength, toughness, and wear resistance.
Induction heating and horizontal forging
Induction heating as a method quickly produces intense, concentrated, and controllable heat. The method is fast, repeatable, and easy to combine with the rest of the production process.
The horizontal forging process can achieve a more uniform product, using less energy compared to other forging processes. Also, high volume and consistent, production of excellent quality forgings with improved lead times enables complex shapes even for long pieces.
Machining
CNC machining is a computerized manufacturing process in which pre-programmed software and code control the movement of production equipment.
The products we manufacture often combine both traditional engineering know-how and modern technology in the best possible way for the customer.
In the video, you can see CNC machining at Memar Seinäjoki.
Turning and thread rolling
Strength, accuracy, economy, and fine surface finish are some of the advantages of thread rolling. In contrast to cutting or grinding threads, the rolling process allows for higher rates of production, lower material costs, and no chips or loss of metal.
Quality inspections
Our entire manufacturing chain is fully traceable and managed by the ISO 9001 quality management system.
The video shows a 3D quality inspection.
Memar Ltd. as a partner
How can our versatile production options improve your business efficiency?
